Peli Air 1615 TrekPak Case Divider Kit - Protective Gear Organizer

The Peli Air 1615 TrekPak Case Divider Kit is the OEM organizational insert manufactured by Peli for the Peli Air 1615 wheeled transport case. It combines rigid coroplast panels with a precision double-blade cutting tool and two complementary foam layers — bottom foam and convoluted lid foam — into a single, complete interior protection system. The result is a custom-configurable compartment layout that can be set up, reconfigured, and reorganized multiple times without losing structural integrity, adapting to any gear list or transport assignment without purchasing a replacement kit each time.

Space-Efficient 1.1 cm Coroplast Panels

Each TrekPak divider panel is manufactured from coroplast — a rigid corrugated polypropylene material that delivers structural strength at only 1.1 cm (7/16 inch) thickness. This makes TrekPak panels significantly thinner than conventional padded foam dividers, meaning more usable interior volume is preserved per compartment. The panels create clear, firm boundaries between items without consuming the interior space they're meant to organize. For photographers, audio engineers, broadcast technicians, and field professionals who need to fit as much equipment as possible into the 1615's carry-on transport format, the TrekPak's slim panel profile is a direct operational advantage — each millimeter of saved space is a millimeter of gear that fits.

Steel U-Pins for Stable, Tool-Free Reconfiguration

TrekPak panels are secured with steel U-pins that pass through the corrugated channels of the coroplast and anchor into the panel grid below. The U-pin attachment creates a rattle-free configuration that remains stable under vibration, impact, and the sustained loads of checked freight transport. Unlike foam dividers that rely on friction, TrekPak's pinned system actively holds each panel in position — there is no gradual migration or panel creep even over repeated transport cycles. When reconfiguration is needed, the U-pins pull out by hand in seconds, the panels can be repositioned or replaced, and the new layout re-pinned without tools. Whether you're converting the 1615 from a camera system to audio equipment between jobs, or adjusting compartment proportions to fit a different lens or instrument combination, the reconfiguration takes minutes, not an afternoon.

Double-Blade Cutting Tool for Precise Custom Sizing

The kit includes a double-blade cutting tool designed specifically for coroplast panel sizing. Unlike a utility knife, which compresses and tears corrugated polypropylene, the double-blade tool scores both faces of the panel simultaneously in a single pass, producing a clean, straight cut without fraying, delamination, or edge collapse. Panels can be sized precisely to accommodate cameras, lenses, audio recorders, batteries, folded tripods, custom-shaped accessories, or any combination of items with irregular dimensions. The quality of the cut also matters long-term: clean cuts preserve the structural integrity of the coroplast channels at the panel edge, so the dividers remain stable under U-pin anchoring after trimming and don't develop stress fractures at the cut line with repeated repositioning.

360-Degree Protection with Bottom and Lid Foam

The TrekPak divider panels handle lateral separation between items, but protection requires coverage on all six faces. The included bottom foam lines the case floor, providing a shock-absorbing base layer that cushions impacts transmitted through the case bottom during drops, freight loading, or vehicle transport. The convoluted lid foam fills the interior lid surface with a textured layer that grips equipment surfaces gently, preventing vertical movement during transit and eliminating the risk of items bouncing under the lid when the case is upright or inverted. Together with the TrekPak dividers, these two foam layers create a complete protective enclosure around every item — base cushioning below, rigid lateral isolation on all sides, and padded lid contact above. For fragile optics, sensitive electronics, and precision instruments, this three-layer approach provides substantially more complete protection than dividers or foam used in isolation.

Included in the kit:

• TrekPak coroplast divider panels
• Steel U-pins
• Double-blade cutting tool
• Bottom foam
• Convoluted lid foam