Peli Air 1505 TrekPak Case Divider Kit - Protective Gear Organizer

The Peli Air 1505 TrekPak Divider Kit replaces soft foam with a precision-engineered modular divider system designed to carry cameras, lenses, electronics, medical devices, or any sensitive gear that benefits from custom-shaped compartments that hold items without the bulk of pluck foam. The kit contains full-height coroplast panels, a pair of steel U-pins per joint, a dual-blade cutting tool, a layer of bottom foam, and convoluted lid foam — everything required to build a bespoke equipment layout inside the Peli Air 1505. Panels are 1.1 cm thin, contributing less weight and less dead space than foam alternatives while delivering structural rigidity adequate for the drop and vibration events of field transport. The completed setup produces a 360-degree protective environment: structured walls on all sides, padded base below, and shaped lid foam above.

1.1 cm Coroplast Panels: Maximum Compartment Count in a Compact Case

Every millimetre of interior space matters in a compact case like the Peli Air 1505. TrekPak panels are constructed from coroplast — a twin-wall fluted polypropylene material that delivers structural rigidity without the thickness of foam. At 1.1 cm, each panel occupies minimal interior real estate, allowing a higher number of compartments within a fixed case volume than any foam-based divider system can achieve at equivalent protection levels. The panels are full-height, running from the base of the case to the underside of the lid to create enclosed cells rather than open-top trays. For mixed loads — a camera body alongside spare batteries, cables, and a hard drive — this means every item sits in its own contained cell with no contact between adjacent pieces and no migration during transit. The coroplast construction also provides chemical resistance; spills of cleaning fluid, lens lubricant, or other liquids that occur in medical and laboratory environments do not degrade the panel structure.

Steel U-Pins: Repositionable Dividers Without Tools

TrekPak panels are anchored at every intersection by a steel U-pin that clips over the panel edge and locks it in position. The U-pin mechanism requires no adhesive, no threading, and no special alignment — a panel is placed, a pin clips down, and the joint holds under repeated handling and vibration. Repositioning is equally direct: lift the U-pin, slide the panel to its new position, replace the pin. For operators who change kit configuration between deployments — swapping from a camera build to a drone accessory layout, or from a medical assessment kit to a communications kit — this means the Peli Air 1505 can be reconfigured in the field without tools, without returning to base, and without the foam cutting that a foam-insert system requires. The steel pins are corrosion-resistant and are included in the kit in sufficient quantity to support a full panel layout across the case interior.

Dual-Blade Cutting Tool and 360-Degree Foam Integration

Fitting panels to the interior dimensions of the Peli Air 1505 requires cutting coroplast to exact lengths. The dual-blade cutting tool included in the kit scores both walls of the coroplast panel in a single pass, producing a clean, square edge without a ruler, box-cutter, or bench. One blade runs on each face of the panel simultaneously, eliminating the angled or ragged cuts that result from single-blade scoring on twin-wall material. The kit also includes a layer of closed-cell bottom foam and convoluted lid foam. The bottom foam provides a cushioned base that absorbs residual shock transmitted through the case shell, while the lid foam creates a shaped contact surface over exposed upper edges of the equipment. Together, the coroplast panels, base foam, and lid foam produce a 360-degree enclosure — structured walls, cushioned floor, and shaped ceiling — that addresses the three primary axes of impact relevant to equipment transport.

Designed for the Peli Air 1505

This divider kit is dimensioned specifically for the Peli Air 1505 case interior. The panel lengths, the foam layer dimensions, and the U-pin quantity are matched to the 1505 geometry. Using this kit in a different case size will result in panels that do not reach the case walls and gaps that defeat the purpose of structured compartmentalisation. The Peli Air 1505 is a lightweight, waterproof carry-on case that benefits from a TrekPak layout when the use case requires more compartments than pluck foam can efficiently produce, or when the configuration needs to change regularly between deployments. The TrekPak system is compatible with the Peli Air 1505's IP67-rated seal — the kit does not interfere with the lid's ability to close and latch. Panels and pins are available separately if additional dividers are needed beyond the base kit configuration.