Peli Air 1507 Replacement Foam Set

Genuine Replacement Foam for the Peli Air 1507

The Peli Air 1507 is one of the lightest protective carry-on cases available — crafted from HPX High Performance Resin, it delivers hard-shell protection at a fraction of the weight of traditional cases. It's the trusted choice for photographers, engineers, medical professionals, and frequent travellers who carry sensitive gear and simply cannot afford to arrive with damaged equipment. But even the most durable outer shell depends entirely on what's inside. This genuine Peli replacement foam set restores the interior to its original precision-fit condition, so every item you pack arrives exactly as you placed it.

Pick 'n' Pluck System — Full Customisation, No Special Tools

The foam set uses Peli's widely proven pick 'n' pluck system: multiple layers of black closed-cell polyurethane foam, pre-scored into a uniform grid of small cubes. Tailoring the interior to your equipment is completely tool-free. Simply lay your items on the foam surface, trace their outline with tape, chalk, or a marker, then pluck out the cubes beneath to create a snug, form-fitting cavity. The surrounding foam locks each piece of gear in place, preventing movement, vibration, and shock during flights, rough road transport, or equipment handling on site.

For optimal protection, always maintain at least one centimetre of foam between any item and the hard shell walls. This buffer layer absorbs lateral impacts — the type that occur when a case is dropped on a corner, slides off a luggage belt, or is compressed inside a packed overhead locker.

What the Set Includes

• Full replacement foam layers cut to the precise interior dimensions of the Peli Air 1507
• Pre-scored pick 'n' pluck cubes — no cutting or additional tools required
• Black closed-cell foam: dust-resistant, moisture-resistant, and odourless
• Drop-in fit — no adhesives or fixings needed

When It Makes Sense to Replace the Foam

Foam interiors are consumable components. With regular use the material gradually compresses and loses its resilience — equipment begins to shift in transit, cavities lose their original shape, and protective cushioning diminishes over time. Rather than accepting a case that no longer holds gear securely, this replacement set brings the 1507 back to factory-standard performance at a fraction of the cost of a new case, significantly extending its working life.

Replacing the foam is also the smartest move when repurposing the case for different equipment. Instead of trying to adapt worn or already-carved foam to new shapes and dimensions, a fresh set gives you a clean slate — ready to be configured exactly to your current needs in minutes.

Precision Fit for the Peli Air 1507

This foam set is manufactured to the exact interior dimensions of the Peli Air 1507 carry-on case. It fills the floor and lid cavity completely, flush to the edges, with no gaps or bunching. Sold as a genuine Peli accessory, it meets the same quality standards as the original factory foam. Compatible exclusively with the Peli Air 1507 case — not suitable for other Peli case models.