Peli Air 1745 Replacement Foam Set

Pre-Scored Pick-and-Pluck Foam — Customise in Minutes, No Tools Required

The Peli Air 1745 Replacement Foam Set gives you a completely fresh interior when your original foam has been cut to a configuration that no longer matches your current equipment loadout. Each foam layer arrives pre-scored in a fine cube grid across its full surface, so you remove individual cubes by hand to carve cavities of precisely the right shape and depth — no blade, no template, no prior experience required. Because the cube pitch is small and uniform, you can follow complex outlines with a high degree of accuracy: curved housings, protruding lenses, cylindrical accessories and irregular side profiles all yield clean, snug-fitting pockets without the guesswork of free-hand cutting. The result is a tight, rattle-free fit that holds every item in position even when the case is inverted or subjected to repeated handling impacts during transit.

Layered Construction — Control Depth as Well as Width

The Peli Air 1745 is a long, high-capacity hard case typically used to carry a primary long-format item alongside ancillary accessories and components, all of which may have very different heights. Separate foam sheets give you independent depth control in each zone of the interior: leave a full layer intact beneath a shallow accessory pocket to raise it level with deeper adjacent cavities, or remove cubes from a single sheet only partway through the stack to seat a slender component at a precise elevation. Stepped profiles — essential for items with flanged bases, hinged sections or angled surfaces — are straightforward to build by varying the number of cube rows removed from adjacent sections of the same layer. As a rule of thumb, maintain at least 25 mm of solid foam between every stored item and the surrounding case wall to preserve the shock-absorption buffer that protects against lateral impacts during checked-baggage handling and vehicle transport.

Engineered for the Peli Air 1745 — Direct Replacement Fit

This foam set is precision-dimensioned to the exact internal length, width and depth of the Peli Air 1745 hard case. Every panel drops straight in without trimming, shimming or modification — all layers seat flush against the four walls and fill the interior completely, leaving no gaps that could allow movement. The Peli Air 1745 is a long, watertight, airline-compliant hard case constructed from high-impact ABS with stainless steel hardware and TSA-accepted lock bosses. It is a preferred transport solution for professional teams that must check in sensitive, oversized precision equipment while meeting strict airline security requirements. Replacing worn, reshaped or saturated foam restores the case interior to its original protective specification and extends the working life of the case shell significantly.

What's in the Box

One complete replacement foam set for the Peli Air 1745, comprising all interior foam layers. Colour: black. Foam type: PE pick-and-pluck. SKU: 017450-4000-000E. Compatible case model: Peli Air 1745 only.