Peli Protector 1510 Replacement Foam Set

Peli 1510 Replacement Foam Set — 4-Piece Custom-Fit Interior

Restore or Upgrade Your Peli 1510 Protector Case

The Peli 1510 Replacement Foam Set (SKU: 1510-400-000E) gives your carry-on Peli 1510 Protector Case a completely fresh interior — ready to be shaped around whatever you need to protect. Whether the original foam has compressed with years of use, been cut beyond further use, or you simply want to start a new configuration for a different project, this genuine Peli foam kit returns your case to factory condition.

The Peli 1510 is one of the most widely used hard carry-on cases among professionals who travel with sensitive gear. Cameras, lenses, drones, field electronics, precision instruments — the right foam system makes the difference between gear that arrives ready to work and gear that arrives damaged. This foam set is manufactured to exact specifications for the 1510 interior cavity.

What's Included — 4-Piece Foam System

The set contains four separate foam pieces that work together as a complete protective system:

• Convoluted lid foam (egg-crate foam) — the upper layer, installed in the lid. The wavy profile grips the surface of your equipment and provides a secondary layer of impact absorption. It presses gently against the top of your gear, preventing vertical movement during transport.
• Pick 'N' Pluck foam layer 1 — the main customizable layer. Pre-scored into small cubes that can be removed by hand, this layer forms the primary compartments around your equipment. Remove cube-by-cube to carve the exact shape you need — no glue, no cutting tools required.
• Pick 'N' Pluck foam layer 2 — a second customizable layer placed beneath layer 1. Use it to adjust cavity depth for taller items, or leave it intact as a firmer base for shorter gear. Two independent Pick 'N' Pluck layers deliver significantly more configuration flexibility than a single-layer system.
• Solid base foam — the bottom layer. Provides a firm, stable platform for all foam layers above it and isolates the contents from shocks transmitted through the case floor. It remains intact as a foundation regardless of how the upper layers are configured.

How Pick 'N' Pluck Customization Works

Pick 'N' Pluck foam is Peli's factory foam customization system. The foam is pre-scored in a uniform grid pattern — each small cube is connected to its neighbours but tears cleanly away with nothing more than your fingers. No scalpel, no foam saw, no adhesive needed.

The process is straightforward: place your equipment on the foam surface, trace lightly around the base, then pluck the cubes inside that outline one by one. The result is a snug, custom-shaped recess that holds your item firmly without applying pressure. Repeat for every piece of gear in your kit. If you ever reconfigure your loadout, simply purchase a replacement foam layer and start fresh — or if a cavity ends up slightly oversized, fill it with small cut-off cubes to tighten the fit.

With two Pick 'N' Pluck layers, you can create tiered compartments: items of different heights sit at different depths, each properly supported. This is particularly useful when packing camera bodies alongside batteries, chargers, and accessories of varying size.

Compatibility

This foam set is manufactured specifically for the Peli 1510 Protector Case and fits the interior cavity precisely. The 1510 is an approved carry-on-size case accepted by all major airlines, making it the preferred hard case for professionals who travel with critical equipment and cannot rely on checked-baggage handling.

The foam also fits the Peli 1511 Carry-On Case with Lid Organiser, which shares the same interior base dimensions as the 1510.

Note: The Peli 1510 case is sold separately. This listing covers the foam set only.

When to Replace Your Foam

• Original foam has compressed or deformed after extended use
• Existing custom cutouts no longer match your current gear configuration
• Foam was cut too aggressively in a previous setup and cannot be reused
• The case was purchased without foam (bare interior version) and you want to add custom protection
• You maintain multiple kits in rotation and need a second interchangeable foam set for the same case

Material and Quality

All four layers are manufactured from closed-cell polyurethane foam — the same material specification used in factory Peli case interiors. Polyurethane foam delivers excellent energy absorption across a wide temperature range, is resistant to water absorption, and does not off-gas compounds that could react with metal contacts, optical coatings, or sensitive electronics. The foam is fire-retardant and meets safety requirements applicable to professional equipment transport.

As a genuine Peli accessory, the foam set is dimensioned to the tolerances of the 1510 cavity — each layer fits flat and even without trimming.

Typical Applications

• Photography and videography — camera bodies, prime and zoom lenses, batteries, memory cards, filters, and small accessories organised in one carry-on
• Drone operators — drone body, spare propellers, controller, flight batteries, and charger secured in a single custom layout
• Field service and calibration — precision measurement instruments, calibration tools, probes, and interface cables in a compact travel kit
• Military and law enforcement — optics, communication gear, or mission-critical electronics requiring reliable protection through tactical transport
• Medical and laboratory — portable diagnostic devices, sample containers, or fragile instruments that must travel safely

Key Specifications

• Part number: 1510-400-000E
• Compatible cases: Peli 1510 Protector, Peli 1511 Carry-On with Lid Organiser
• Foam material: Closed-cell polyurethane, fire-retardant
• Foam colour: Black
• Included pieces: 4 (convoluted lid insert, 2× Pick 'N' Pluck layer, solid base layer)
• Customisation method: Hand-pluckable pre-scored grid — no tools required
• Case sold separately