Replacement Latches and Handles Set for Peli Case 1510 1560 Orange

The Peli 1510 and Peli 1560 are two of the most heavily used carry-on hard cases in professional service worldwide. From photography and broadcast production to field science and equipment rental, these cases travel constantly — and their latches and handles absorb every single one of those cycles. This authentic Peli replacement set restores both critical hardware components in Orange, bringing your case back to original performance standards while adding a vivid, instantly recognisable colour marker that sets it apart from the rest of the fleet.

Orange — high-visibility identification for demanding environments

Orange is one of the highest-visibility colours available for case hardware identification. In environments where identical black or grey Peli 1510s are stacked in a gear room, loaded onto a production truck, or queued at a cargo counter, an orange handle and latch set eliminates confusion at a glance. Orange is also the internationally recognised colour for safety equipment, hazardous materials handling, and emergency response kit — making this colour particularly relevant for field operations, rescue equipment, or any deployment context where instant identification under stress is important.

The mechanical specification of the orange set is identical to the standard set. Only the polymer colour changes. Engagement force, latch clamping load, handle load rating, and dimensional tolerances are unchanged. If your workflow uses colour-coded cases by team, equipment category, or risk classification, the orange set integrates directly into that system.

Compatible cases

The 1510-RHLS-150 set is designed for the following Peli Protector carry-on cases:

• Peli 1510 Carry-On Case
• Peli 1560 Case

Both models share the same latch and handle mounting specification. Verify compatibility against your existing hardware before ordering, particularly for older production runs where minor tooling revisions may affect dimensional fit. The reference latch dimensions are 36 mm × 65 mm.

What wears out and why

The medium two-step latches on the 1510 and 1560 use a deliberate two-action opening mechanism — one pull, then one push — engineered to prevent accidental opening under load or during rough handling. Under sustained use, the polymer tabs develop micro-cracks along stress lines from repeated flexing, and UV exposure can embrittle the outer surface, accelerating failure. Latch springs can lose calibration over time, reducing the clamping force applied to the lid gasket.

The handles carry the full weight of a loaded case on every pick-up — often repeatedly throughout a single day on a busy shoot or tour. The pivot bosses at each end of the handle body are the first points to show fatigue cracking, and rubber-coated grip surfaces can delaminate under temperature cycling and chemical exposure. Replacing both latches and both handles at the same time ensures a consistent feel and appearance across all hardware, and maintains the colour-coding integrity of an orange-coded case.

What is included in the set

The 1510-RHLS-150 set contains all hardware needed for a complete front-panel replacement on the Peli 1510 or 1560:

• 2 × original Peli medium two-step latches (Orange)
• 1 × original Peli medium side handle (Orange)
• 1 × original Peli small top handle (Orange)

Pins are not included. The existing pins in your case are not consumable under normal use — drive them out, swap the hardware, and reinsert. If your pins are lost or damaged, source replacement pins separately before starting the installation.

Installation overview

Replacing the latches and handles on a Peli 1510 or 1560 requires only common hand tools. No special fixtures, adhesives, or disassembly of the case interior is needed.

• Latches are secured by exterior-facing screws. Remove the screws, lift off the worn latch, position the new latch, and refit the screws.
• Handles are retained by through-pins. Use a drift punch to drive the pin out from one side, swap the handle body, and drive the pin back through from the opposite direction. The case lid remains closed throughout this process and the interior foam is not disturbed.
• Complete replacement of all four components takes approximately 20 minutes with basic workshop familiarity.

Replacing worn hardware with genuine Peli parts does not void the lifetime warranty on the case.

Why genuine Peli parts matter

The Peli 1510 and 1560 are rated to IP standards for dust exclusion and temporary water immersion. That rating depends on the latch clamping force being precisely matched to the lid gasket specification. Genuine Peli latches are manufactured to the tolerances that maintain this seal — third-party alternatives are not, and may compromise the watertight performance that makes these cases suitable for wet, dusty, and variable-pressure environments. The 1510-RHLS-150 is manufactured in the USA to original Peli specification and is the correct service part for this repair.

Key features

• Genuine Peli parts — original specification, manufactured in the USA
• Orange colour for high-visibility identification in multi-case environments
• Two-step latch mechanism prevents accidental opening under load
• Rubberised handle grip for secure carry when the case is fully loaded
• Impact-resistant polymer construction
• Pins not included — reuse existing undamaged pins
• Replacement does not void the Peli lifetime warranty
• Compatible with Peli 1510 and Peli 1560

Technical data